Laser cutting is the use of high power density laser beam to irradiate the material, so that it rapidly heats up and melts, vaporizes, and at the same time blows away the molten material with high-speed airflow to achieve material separation, materials rapidly from thickness 0.1mm to 30mm.
Bending is the process of folding and bending a flat workpiece, followed by the cutting process throughout the machining chain. The Angle and position of the elbow can be specially adjusted to make various shapes of parts, and the metal sheet with irregular shape is generally bent by CNC bending machine.
Sheet metal riveting is a process that uses the static pressure generated by the riveting machine to upset the rivet rod to form an upsetting head, and uses pressure or tension to connect the rivet with the sheet metal parts, so as to connect the two or multiple layers of plate parts to achieve the purpose of fastening.
Welding is a process in which the weldment is bonded between atoms by heating or pressurizing, or a combination of both. Its physical essence is to bring the atoms of the connecting surface close enough to produce a large enough binding force to achieve a permanent connection.
| Laser Cutting | Sheet Bending | Material Standard Size | Material Thickness | ||||||
| Linear Tolerances: X.XX | Hole Diameter Tolerances | Angular | XYZ Tolerances | 1.2 m × 2.4 m, or 1.5 m × 3.0 m | T<1.0mm | 1.0 mm≤ T<2.0mm | 2.0 mm≤ T <5.0mm | 5.0 mm≤ T<20.0mm | |
| Tolerances | +1-0.20 mm | +/-0.08 mm | ,+/-0.5 degree | +/- 0.20 mm | +/- 0.05 | +/-0.05 | +/-0.07 | +/-0.20 | |
| Sheet Metal Laser Cutting | |
| Max Hole Diameter | Area = (π (diameter)2 ) / thickness |
| Corner Radius | Minimum R0.2 |
| Standard Sheet Size | 1mx2m or 1.2 m × 2.4 m,or 1.5 m × 3.0 m |
| Sheet Metal Laser Cutting Tolerance | |
| Linear Tolerances: X.XX | +/- 0.20 mm |
| Hole Diameter Tolerances | +/- 0.08 mm |
| Material Thickness Nominal Value | |
| T<1.0mm | +/- 0.05 mm |
| 1.0 mm≤ T<2.0mm | +/- 0.05 mm |
| 2.0 mm≤ T <5.0mm | +/- 0.07 mm |
| 5.0 mm≤ T<20.0mm | +/- 0.20 mm |
| Sheet Metal Bending | |
| Main Factors | |
| Angle | Any angle is possible |
| Radius | From 1.0 mm to 16.0 mm |
| Material | Some materials (e.g., aluminum 6061) will start to crack at 120 degrees |
| Multi Bends | Anything can be bent, but there is a need to consider the origin location |
| Additional | |
| Angular Tolerance | +/- 0.5 degree |
| XYZ Tolerance Sheet Bending | 0.30 mm |
We have the ability of multiple processing processes to meet the needs of customers for different parts and products, providing one-stop solutions
Whether the customer needs are small batch production or large-scale production, we can flexibly adjust the production plan and provide personalized customized services to meet the specific needs of different customers
We implement a strict quality management system to ensure that every processing step is in line with standards, and regular quality checks are carried out to ensure the accuracy and consistency of the final product
Through international express DHL/ FEDEX, you will receive qualified parts within 3 to 7 days. For bulk orders, sea or rail transportation services are provided to reduce the shipping cost.
In the manufacturing of metal frames, there may be a partial frame structure formed by tube bending and a connection sheet made by sheet metal processing, etc., to jointly complete the assembly of the product and achieve a richer design function.
On the basis of steel profile products, the sheet metal made by common sheet metal processing is covered and connected to improve the structure. At the same time, sheet metal processing cutting, bending and other processes can also be local processing of steel profiles, so that it is better suited to product needs
Get your parts CNC machined in 80+ metals and plastics. From one-off prototyping and on demand production, all your needs can be met here
Mastersdex provides laser cutting, metal bending, punching, welding, press fitting, stamping. Abudant surface finishes are available including anodizing, powder coating, heat treatment and more.
At Mastersdex, depending on customer’s specifications, we use hot rolled steel , cold rolled steel, aluminum,stainless steel and spring steel. For other materials, contact us and we will source for you.
Mastersdex caters to both one-off prototype and large-scale production runs. Thus, there is typically no strict MOQ. Whether you need a single part or thousands, ECOREPRAP aims to provide a solution.
