Wire beng,Tube bending Services

Custom profile manufacturing services
 

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What is Bending?

Bending is a common metal processing process that causes plastic deformation of metal sheets or pipes by applying external forces to form a specific Angle or shape. In the bending process, it is necessary to use professional equipment such as bending machine to select the appropriate mold and process parameters according to the requirements of different materials, thickness and bending radius. The bending operation requires high precision to ensure that the workpiece meets the design size and shape tolerances. It is widely used in machinery manufacturing, construction, automotive, aerospace and many other industries, plays an important role in the manufacture of various structural parts, components, etc., is one of the key processing means to achieve product diversification and individuation.

wire bending

Wire bending

It is to bend the metal wire according to the predetermined Angle and shape with the help of professional bending equipment and molds. Its advantage is that it can precisely control the bending Angle and size, and can realize the formation of complex shapes. It is often used in electronics, electrical appliances, hardware and other industries, such as the production of pins for precision electronic components, various types of small metal hooks, etc., with efficient and high-precision characteristics, it can meet the strict requirements of different products for shape and size.

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tube bending

Tube bending

Bending treatment for metal pipes. Because the pipe has a certain wall thickness and diameter, more factors need to be considered when bending, such as the material characteristics of the pipe, bending radius, etc., to prevent the deformation and rupture of the pipe. The pipe bending process is often used in machinery manufacturing, construction, automotive and other industries, such as the manufacturing of automobile exhaust pipes, metal handrails in buildings, etc., which can make the products show diversified shapes while meeting the structural strength.

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Aluminum Profile,Plastic Profile,Steel Profile Products

Bending Materials

The following is the commonly used extrusion custom processing aluminum profile grades, the price difference will not be very large, the price from low to high, Mastersdex is always at your service.

Name

Description

Price

Carbon steel wire

#20,#45,65Mn steel,T8,T9

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Stainless steel wire

SS301,SS302,SS304,SS316,SS631,SSS130M

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Alloy steel wire

50Crv steel,55CrSi steel,60Si2Mn steel

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Brass wire

T2,C1100,H65,H62,C5191,C5210

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Carbon steel tube

Q235,Q345B

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Stainless steel steel tube

SS304,SS304L,SS316,SS316L,SS2205

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Brass tube

T2,H65

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Aluminum tube

6061,5052

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Copper bar

T2,T3,TU1,TU2,H62,H65

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Bending Parts Tolerance

Aluminum profile  
Max Hole Diameter Area = (π (diameter)2 ) / thickness
Corner Radius Minimum R0.2
Standard Sheet Size 1mx2m or 1.2 m × 2.4 m,or 1.5 m × 3.0 m
   
Linear Tolerances: X.XX +/- 0.20 mm
Hole Diameter Tolerances +/- 0.08 mm
Material Thickness Nominal Value  
T<1.0mm +/- 0.02 mm
1.0 mm≤ T<2.0mm +/- 0.04 mm
2.0 mm≤ T <5.0mm +/- 0.05 mm
5.0 mm≤ T<20.0mm +/- 0.10 mm

Bending Parts surface treatments

Name

Description

Price

SS304 wire

Nature

Retain the natural texture of processing,usually,it mean Ra 1.6 or Ra3.2

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Sand_blast-re

Sand blast

It can cover the processing texture, clean and decontaminate, strengthen the surface hardness, more wear-resistant

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Anodizing-re

Anodizing

There are ordinary anodized and hard anodized, can be clean and decontamination, beautify the surface, variety of colors

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power coating sheet metal m

Power coating

It can prevent corrosion, beautify appearance, improve wear resistance, color optional

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Electroplate-re

Electroplate

It can prevent corrosion, increase aesthetics, improve wear resistance, optional color

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Electrophoresis-re

Electrophoresis

It can prevent corrosion, increase aesthetics, improve wear resistance, optional color,more corrosion resistant than electroplate.

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Brushed2

Brushed

It can improve the surface texture, beauty, anti-fingerprint.

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cof

Passivation

It can be used for food material, remove surface stains, improve surface finish, enhance surface corrosion resistance

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Bending Parts Services

Complex-Design

Diverse processing capabilities

We have the ability of multiple processing processes to meet the needs of customers for different parts and products, providing one-stop solutions

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Flexible customization services

Whether the customer needs are small batch production or large-scale production, we can flexibly adjust the production plan and provide personalized customized services to meet the specific needs of different customers

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Strict quality control

We implement a strict quality management system to ensure that every processing step is in line with standards, and regular quality checks are carried out to ensure the accuracy and consistency of the final product

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Worldwide Shipping Solution

Through international express DHL/ FEDEX, you will receive qualified parts within 3 to 7 days. For bulk orders, sea or rail transportation services are provided to reduce the shipping cost.

Other Machining Services

Sheet Metal Fabrication Service

Get your sheet metal fabrication parts in 20+ metals. From one-off prototyping and on demand production, all your needs can be met here.

Section Bar(Profile) Service

Bending processing is the secondary shaping of aluminum or steel profiles, through professional equipment and technology, the steel profiles are bent into specific angles and shapes according to the design requirements to meet the needs of different structures and functions

CNC mahining Service

Get your parts CNC machined in 80+ metals and plastics. From one-off prototyping and on demand production, all your needs can be met here

Vacuum Casting Services

Vacuum casting is a custom manufacturing method used for the production of small series of functional plastic parts, materials including ABS-Like,PMMA-Like,PC-Like,PP-Like,Rubber-Like,Silicone.

FAQs

The two primary CNC machining processes are CNC turning and CNC milling. Other machining processes include drilling, gear hobbing and electrical discharge machining,grinding among others.
Parts machined with metal will follow ISO 2768-m (medium) or ISO 2768-f (fine). Parts machined with plastics will follow 2768-m (medium). Geometric tolerances down to ± 0.001mm are possible but must be clearly indicated in technical drawings. We can achieve tighter tolerances on shafts with up to H7 fits with manual quoting and on occasion tighter.
We offer CNC milling (3-axis, 3+2-axis and 5-axis) and turning. Milled parts can be machined up to 2000 x 1500 x 300 mm for 3, 3+2 axis CNC milling. For 5-axis milling, the maximum part size is 650 x 650 x 300 mm. The maximum diameter for CNC turning is 431mm, length 990 mm. Minimum part dimensions recommended are around 2 x 2 x 2mm.The minimum for feature dimensions is 0.5 mm.
We offer CNC milling (3-axis, 3+2-axis and 5-axis) and turning. Milled parts can be machined up to 2000 x 1500 x 300 mm for 3, 3+2 axis CNC milling. For 5-axis milling, the maximum part size is 650 x 650 x 300 mm. The maximum diameter for CNC turning is 431mm, length 990 mm. Minimum part dimensions recommended are around 2 x 2 x 2mm.The minimum for feature dimensions is 0.5 mm.
Deburing and edge breaking are standard procedures for all CNC machined parts. lf there are any critical edges that should be left sharp, they must be clearly indicated in technical drawings. Surfaces will be free of defects such as scratches, dents, stains, blemishes, hanging marks, minor defects. Surfaces indicated ascritical (primary (a) side, as indicated on the technical drawing) will be free of mill steps and other marks. For the secondary (b) side, minor hanging marks and up to 2 minor defects are acceptable. A number of post-processing and finishing methods can be applied to improve the surface roug hness, visual properties andwear resistance of machined parts.
We offer UNF, UNC, and metric threads for machining along with coil and key inserts. These are available on both milled or turned CNC parts.

Mastersdex caters to both one-off prototype and large-scale production runs. Thus, there is typically no strict MOQ. Whether you need a single part or thousands, Mastersdex aims to provide a solution.

Lead times can vary based on the complexity of the design, the chosen material, and the current workload. However, one of the advantages of CNC machining is its speed, especially for simpler parts. Once the setup is complete, machining times can be relatively quick. Parts machined as fast as 1 day! But for an accurate estimate, it’s best to request for quotes directly.
Product designers and engineers choose CNC machining to rapidly produce prototypes and production parts. The manufacturing technology offers a high level of precision, engineering-grade materials, quick-turn lead times.
Industries that use CNC machining include aerospace, automotive parts manufacturing, medical machine manufacturing, transportation, defense, and marine industries, along with oil and gas industries and electronics. CNC machining has allowed these industries to become more efficient at mass-producing custom CNC parts.

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